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Cleaning Validation Protocol

Cleaning validation protocol with worst-case grouping, HBEL/PDE-based residue limits, swab/rinse sampling and recovery, and acceptance criteria. Maps to EU GMP Annex 15 and 21 CFR 211.67.

REGULATIONS MAPPED
EU GMP Annex 1521 CFR Part 211PDA TR 29
DOCUMENT TYPE
Protocol
LAST UPDATED
January 2025
PURPOSE

A cleaning validation protocol that establishes documented evidence a cleaning process consistently removes product, cleaning-agent, and microbial residues to scientifically justified limits.

What's Inside

Worst-case product and equipment grouping
Residue limit derivation (incl. HBEL/PDE)
Sampling strategy (swab and rinse)
Analytical methods and recovery
Acceptance criteria and number of runs

How to Use It

1Group products/equipment and select the worst case
2Derive limits from HBEL/PDE and batch data
3Define swab/rinse locations and recovery factors
4Set acceptance criteria and run count
5Execute, report, and set the monitoring strategy
DOCUMENT CONTENTS

The full section structure of this template — every section and sub-section, so you can use it as a baseline for your own site document.

Document Control
Document InformationApproval SignaturesRevision HistoryDistribution List
1Purpose, Scope, and Equipment Train
2Worst-Case Product and Equipment Grouping
3Residue Limit Derivation (HBEL / MACO)
4Sampling Strategy (Swab and Rinse)
5Analytical Methods and Recovery
6Acceptance Criteria and Number of Runs
7Execution and Sampling Records
8Results, Conclusion, and Approval
REGULATORY CONTEXT

EU GMP Annex 15 and 21 CFR 211.67 require validated cleaning, with limits based on health-based exposure (EMA HBEL); PDA Technical Report 29 informs the practical design here.

MAPPED STANDARDS
EU GMP Annex 1521 CFR Part 211PDA TR 29
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