FDA 483 OBSERVATION · #103 OF 1,923 MOST-CITED

Investigation of device failures

FDA cited this observation 289 times across 270 firms in recent inspections. Below: how it breaks down by program area and fiscal year, and real examples of how FDA worded it on Form FDA 483.

What this grouping is not

An observation-type page groups FDA’s published citation records. The grouping, the compliance steps and the root causes are SPEQ synthesis, not an FDA classification of any citation, and a count measures what FDA published rather than risk.

BY PROGRAM AREA
Devices289
BY FISCAL YEAR
FY20265
FY202515
FY202412
FY202329
FY202223
FY202117
FY202013
FY201932
FY201848
FY201745
FY201650

What this observation means, and how to comply

SPEQ's practitioner reading of this finding. The regulatory basis is a cited fact; the interpretation, compliance steps, and root causes are SPEQ synthesis — not an FDA classification of the citation.

21 CFR 820.198 · 820.100

The device manufacturer did not adequately investigate device failures surfaced through complaints (or other sources), so the causes of failures — and whether they were reportable — were not properly determined.

Why FDA writes it — Device failures are signals of a quality or safety problem. Failing to investigate them means recurring failures go uncorrected and reportable events go unreported, defeating both CAPA and the FDA’s market-wide safety surveillance.

HOW TO COMPLY
  • Investigate complaints involving possible failure of a device to meet its specifications, unless a similar failure was already investigated.
  • Determine the cause where practicable, and feed systemic causes into CAPA.
  • Screen each failure for MDR reportability and report reportable events on time.
  • Document the investigation, its conclusions, and any corrective action.
WHY FIRMS GET CITED
  • Device failures closed without investigation or root cause.
  • No screen for MDR reportability within the failure investigation.
PROFESSIONAL · REMEDIATION PLAYBOOK · SPEQ SYNTHESIS

How to close this finding — and stop it recurring

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What this observation is associated with

Firms cited for this observation also appear in FDA compliance actions — warning letters, injunctions, or seizures — at 1.3× the rate of the average FDA-cited firm (10.0% vs 7.8%), across 270 FEI-matched firms.

This is an association, not causation, and reflects co-occurrence in FDA's records — not a claim that the observation caused or preceded the action.

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How FDA worded it — real examples

Complaints involving the possible failure of a device to meet any of its specifications were not investigated where necessary.

Nuclein LLC · Austin, Texas · Devices · 2026-01-13

Complaints involving the possible failure of a device to meet any of its specifications were not investigated where necessary.

PNEO, LLC · Denton, Texas · Devices · 2025-11-05

Complaints involving the possible failure of a device to meet any of its specifications were not reviewed, evaluated and investigated where necessary.

Hologic, Inc · Marlborough, Massachusetts · Devices · 2025-11-04

Complaints involving the possible failure of a device to meet any of its specifications were not investigated where necessary.

Vesalio, Inc. · San Diego, California · Devices · 2025-10-30

Complaints involving the possible failure of a device to meet any of its specifications were not reviewed, evaluated and investigated where necessary.

McLaren Flint · Flint, Michigan · Devices · 2025-10-20

Complaints involving the possible failure of a device to meet any of its specifications were not evaluated and investigated where necessary.

Facemaster of Beverly Hills, Inc. · Canoga Park, California · Devices · 2025-08-20

Related SPEQ references

Where to read the requirements behind this observation area on SPEQ. These are SPEQ's topic and audience pages — not an FDA classification of the citation.

Quality risk management →Medical device quality →Medical devices →

Examples are a representative sample of FDA's published inspection observations. Open the 483 observation explorer →